Brown Tool & Mold offers full-service custom injection molding through an established manufacturing partner with 60 molding machines ranging from 8 to 548 tons — including ISO Class 7 and 8 certified clean room capabilities for medical device molding. Firearm components, medical devices, and precision plastic parts across all industries.
Brown Tool & Mold offers custom injection molding through an established manufacturing partner with 60 machines across plant floor and clean room production — serving manufacturers across automotive, medical, consumer products, firearms, agriculture, industrial, and packaging markets.
48 molding machines ranging from 100 to 548 tons on our manufacturing partner's plant floor — running a diverse range of thermoplastic and engineering resin programs across automotive, consumer, agricultural, industrial, packaging, and firearm markets. Vertical and horizontal presses from UWA, HPM, Bole, Newbury, Farrel, VanDorn, and Milacron.
A certified ISO Class 7 and Class 8 clean room exclusively dedicated to medical device injection molding. 12 machines ranging from 8 to 110 tons — with additional machines coming soon. Supports medical device makers through every phase of product development from design concept to full production.
Specialized thermoplastic and polymer injection molding for the firearms industry. From intricate single-part designs to complex multi-component polymer assemblies — producing high-quality firearm components with the precision, consistency, and material performance that defense and commercial firearm manufacturers require.
Our manufacturing partner’s ISO Class 7 and Class 8 certified clean room is dedicated exclusively to medical device injection molding. Our engineering team collaborates closely with medical device manufacturers to deliver precision-molded components that meet stringent industry standards from first article through full production.
Our manufacturing partner’s plant floor molding operation has extensive experience producing thermoplastic and polymer firearm components for commercial and defense firearm manufacturers. Our precision molding capability delivers the dimensional accuracy, surface quality, and material performance that firearm programs demand.
Complete machine specifications for our manufacturing partner's plant floor and clean room molding operations. All tonnage, shot size, and make information is listed below for your program planning.
| Machine | Tonnage | Shot Size (oz) | Make |
|---|---|---|---|
| #11 | 176 | 12 | Bole |
| #12 | 177 | 12 | UWA |
| #13 | 150 | 6.5 | HPM |
| #14 | 125 | 9 | HPM |
| #15 | 100 | 9 | Newbury |
| #16 | 346 | 26 | UWA |
| #17 | 225 | 15 | HPM |
| #18 | 144 | 9 | UWA |
| #21 | 335 | 26 | HPM |
| #22 | 301 | 26 | UWA |
| #23 | 200 | 14 | Farrel |
| #24 | 346 | 26 | UWA |
| #25 | 110 | 9 | UWA |
| #26 | 110 | 9 | UWA |
| #27 | 144 | 9 | Bole |
| #28 | 144 | 9 | Bole |
| #29 | 335 | 26 | HPM |
| #30 | 335 | 26 | HPM |
| #32 | 233 | 11 | UWA |
| #33 | 346 | 26 | UWA |
| #34 | 335 | 26 | HPM |
| #41 | 220 | 15 | VanDorn |
| #42 | 233 | 11 | UWA |
| #43 | 233 | 11 | UWA |
| #44 | 548 | 80 | UWA |
| #45 | 500 | 70 | VanDorn |
| #51 | 110 | 6.5 | HPM |
| #52 | 35 | 1.7 | Newbury |
| #53 | 35 | 1.7 | Newbury |
| #54 | 35 | 1.7 | Newbury |
| #61 | 60 | 1.7 | Newbury |
| #62 | 60 | 1.7 | Newbury |
| #63 | 60 | 1.7 | Newbury |
| #71 | 225 | 22 | Milacron |
| #72 | 225 | 22 | Milacron |
| #73 | 225 | 15 | Milacron |
Additional plant floor machines not listed above. Contact us for full facility details.
| Machine | Tonnage | Shot Size (oz) | Make | Type |
|---|---|---|---|---|
| #CR1 | 28 | 1.5 | Arburg | |
| #CR2 | 28 | 1.5 | Arburg | |
| #CR3 | 83 | 5 | Milacron | |
| #CR4 | 35 | 1 | Krauss-Maffei | |
| #CR5 | 110 | 9 | UWA | |
| #CR6 | 110 | 9 | UWA | |
| #CR7 | 60 | 3 | HPM | |
| #CR8 | 110 | 9 | UWA | |
| #CR9 | 8 | 0.25 | TW | |
| #CR10 | 30 | 1.7 | Newbury | Vertical |
| #CR11 | 101 | 5 | Bole | |
| CR12 | 50 | 2 | VanDorn | |
| #CR21 | 101 | 5 | UWA | |
| #CR22 | 101 | 5 | UWA |
Clean room is dedicated exclusively to medical device injection molding programs.
Our manufacturing partner's plant floor molding operation serves manufacturers across a wide range of industries. The partner's clean room is dedicated exclusively to medical device programs.
Clean room ISO 7/8 dedicated production
Thermoplastic and polymer components
Interior, structural, and under-hood parts
Consumer and industrial packaging
Equipment and component molding
Precision industrial components
Household and consumer product parts
Precision polymer components
Brown Tool & Mold’s custom injection molding service is backed by our full suite of engineering, tooling, and manufacturing capabilities.
Brown Tool & Mold designs and builds the injection molds that run in our manufacturing partner's molding facility — giving us complete control over tooling quality and production performance from mold build through production molding.
Our mold design team uses NX CAD and Moldex3D simulation to engineer molds for optimal cycle time, part quality, and production reliability — validated before steel is cut.
Our CNC machining, EDM, and grinding supports both mold production and repair — keeping production programs running with minimal downtime when tooling service is required.
Need offshore tooling for your molding program? Our global mold sourcing program delivers production-ready molds from China, Vietnam, and Malaysia — fully managed by BTM with pre-shipment Buy-Off and MoldGuard™ warranty.
Conformal cooling inserts produced on our Xact Metal XM200G reduce cycle times by 30–50% on complex parts — directly improving throughput and per-part cost in our manufacturing partner's molding operation.
Custom injection molding programs at Brown Tool & Mold serve automotive, medical, consumer, firearms, agricultural, industrial, and packaging markets across the United States.
Send us your part files, material requirements, and production volume. Our engineering team will review your program and provide a detailed molding quote with lead time.
Common questions about custom injection molding services at Brown Tool & Mold.
Brown Tool & Mold offers custom injection molding through an established manufacturing partner with 60 molding machines total — 48 machines on the plant floor ranging from 100 to 548 tons, and 12 machines in an ISO Class 7 and 8 certified clean room ranging from 8 to 110 tons. Clean room capacity is expanding with additional machines coming soon.
Yes. BTM's manufacturing partner operates an ISO Class 7 and Class 8 certified clean room exclusively dedicated to medical device injection molding, with 12 molding machines from 8 to 110 tons — including vertical and horizontal press configurations from Arburg, Milacron, Krauss-Maffei, UWA, HPM, and other precision molding press manufacturers. Contact us to discuss your medical molding program.
Yes. Brown Tool & Mold has specialized experience in thermoplastic and polymer injection molding for the firearms industry — producing high-quality components from intricate single-part designs to complex multi-component polymer assemblies for both commercial and defense firearm manufacturers.
Our manufacturing partner's molding facility covers 8 to 548 tons across plant floor and clean room machines — one of the widest tonnage ranges available in North Carolina. Plant floor machines run 100 to 548 tons. Clean room machines run 8 to 110 tons for precision medical device components.
Yes — and this is a key differentiator. Brown Tool & Mold designs and manufactures the injection molds that run in our manufacturing partner's molding facility, giving us complete engineering control over tooling quality and production performance. We also run customer-supplied molds. Every mold we build is backed by our MoldGuard™ warranty.
Our manufacturing partner's plant floor molding operation serves automotive, firearms, consumer products, packaging, agriculture, industrial, and aerospace markets. The partner's clean room molding operation is dedicated exclusively to medical device programs. View our full markets page for more detail.
Custom injection molding production is performed by BTM's qualified manufacturing partner. Brown Tool & Mold serves as your single point of contact for the complete program — from part design and DFM analysis through mold design, mold build, and ongoing production support.
Send us your part files, material, and production requirements. Our engineering team will review your program and provide a detailed custom injection molding quote.
“Brown Tool & Mold is a custom injection mold manufacturer and mold maker in Nebo, North Carolina.”